2025-08-13
Proper ball valve installation is critical for ensuring leak-free operation and long-term reliability in piping systems. This comprehensive guide from LYV covers professional installation techniques, product specifications, and maintenance best practices for our high-quality ball valves. You'll learn step-by-step procedures, key technical parameters, and expert tips to achieve optimal performance.
LYV manufactures industrial-grade ball valves with these key technical parameters:
Standard Product Line Specifications
Model | Size Range | Pressure Rating | Body Material | Temperature Range | Connection Type |
---|---|---|---|---|---|
LYV-BV100 | 1/2"-2" | 600 WOG | Brass | -20°C to 150°C | Threaded |
LYV-BV200 | 2"-8" | 150#-300# | Carbon Steel | -29°C to 425°C | Flanged |
LYV-BV300 | 8"-24" | 150#-600# | Stainless Steel | -40°C to 500°C | Butt Weld |
Special Features:
Full port or reduced port designs
Fire-safe API 607/6FA options
Locking device provisions
Anti-static device (for flammable service)
Extended stem versions
✔ Pipe wrenches (proper size)
✔ Teflon tape or pipe thread sealant
✔ Torque wrench (for flanged valves)
✔ Alignment pins (large diameter valves)
✔ Cleaning supplies (isopropyl alcohol)
Verify piping is clean and debris-free
Check flange faces for damage
Confirm proper valve orientation
Ensure adequate working space
Have safety equipment ready
Apply thread sealant to male threads (2 wraps max)
Hand-tighten valve clockwise
Use wrench for final 1-2 turns
Avoid over-tightening (max torque 50 ft-lbs for 1" valve)
Install new gaskets (check material compatibility)
Insert alignment bolts
Finger-tighten all nuts
Follow cross-pattern tightening sequence
Final torque to specification (see table below)
Recommended Torque Values
Valve Size | Flange Class | Torque (ft-lbs) |
---|---|---|
2" | 150# | 50-60 |
4" | 300# | 120-140 |
8" | 600# | 280-320 |
✔ ISO 9001 certified manufacturing
✔ API 6D and ASME B16.34 compliant
✔ 10-year limited warranty
✔ Custom configurations available
✔ Global technical support network
For professional assistance with your ball valve installation or product selection:
With 25 years of experience in valve manufacturing, I personally guarantee LYV ball valves deliver reliable performance when properly installed. Our engineering team is ready to help with your specific application requirements.